Traditional Bin Blending processes often prove to be slow and labour intensive. The reason for this is largely due to the charging and discharging of blenders to and from Intermediate Bulk Containers (IBCs). Other issues associated with traditional blending include significant dust generation and time lost during clean-up. Thus, by removing these stages and blending the product in the bin, we are able to significantly reduce downtime and as a result, increase overall productivity.
IBC Bin Blending
IBC Blending offers a simple and effective solution to the mixing of powders. Material is blended inside a single, contained IBC which means there is no risk of environmental exposure, spillage, segregation or cross-contamination. Once processed, the blended IBC is immediately replaced with a fresh, ready-to-blend IBC, reducing overall process time and accelerating processing.
Why You Should Consider IBC Bin Blending
> Maximise blend time: “Wash in the bin, not the blender”
> Maximise Process Ability: Interchange a range of IBC sizes
> Maximise Containment: product remains sealed in bin with zero exposure
> Maximise Readiness: batches can be prepared in IBCs, ready to blend anytime.
> Maximise Control: HMI with recipe storage and batch records (with optional 21 CFR Part 11)
> Reduce manual handling: no awkward loading of tall V-Blenders, while all charging / discharging can be undertaken offline (outside the blending room)
> Reduced downtime: take bin offline for washing, blender itself does not require cleaning
Watch: The Hanningfield IBC Bin Blender (with interchangeable IBCs) in action >>
Hanningfield IBCs
Hanningfield manufactures a range of IBCs designed for use in the pharmaceutical, food allied industries. These stainless steel containers are used to transport, store and handle a range of powdered materials. They are typically supplied with capacity of 150 – 2000 litres, but can be custom made to suit any process requirement.
Customise Your IBC
Hannningfield IBCs can be manufactured to include a range of additional design features. These optional extras include castors for mobility, corner stacking profile and lifting loops for handling via forklift or post host.
Get in Touch
If you would like to speak to one of our experts regarding your IBC Bin Blending application or you would like a quote for one of our products, send us a message using our Contact Form or call us on +44 (0)1702 549 777.
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